Your contract manufacturer for sophisticated mechanical engineering
The production of machine components and assemblies for prototypes and small series is our domain.
Your component in the
in the best hands.
We combine our experience in the railway, recycling and plastics industries with the expert knowledge of our clients to create pioneering solutions. We align our processes, team and production technologies accordingly.
Components from Neuson Hydrotec are more sound, more specific, more economical. This is our contribution to the success of our customers.
Do you have a plan and know exactly what you need?
We understand it and also the machine in which the component will be used. After a thorough examination of your inquiry, we calculate the planned quantity, calculate the fastest possible delivery times, cycle times and unit costs. An offer that will convince you.
Are you interested in tips for production optimization?
Involve us in new projects at an early stage. In this way, we can use our expertise to make an even greater contribution to economic efficiency in production. We have been a reliable machine manufacturer with contract manufacturing for over 30 years. With our experience and modern, extensive machinery, we manufacture your components and assemblies to your specifications.
Your advantages
On time. Without compromise
Agreed quality with punctual delivery. Again for every series, so that you can rely on us.
Modern technology for precise results
We are constantly investing in modern, cutting-edge technology in our machinery to ensure the best results at all times.
Advice for successful components
Our team of experts offers comprehensive advice to ensure that your components meet your requirements perfectly.
Benefit from our experience and knowledge for optimal solutions.
Enjoy the benefits of
outsourced production.
Efficient, strong solutions are created in dialog with our clients. With technically and economically optimized components and assemblies, we make your systems and machines even more successful.
Services
and machines.
From fully functional prototypes to batch sizes of 10 to 100 units – at Neuson Hydrotec you can expect 100% commitment and competitive prices.
CNC complete machining
Our CNC complete machining offers precise and efficient solutions for your production requirements. With state-of-the-art technology and an experienced team, we are able to machine complex workpieces with the highest accuracy. Our capacities include:
Machining range up to Ø 1,400 x 1,000 mm: Ideal for larger workpieces and complex geometries. This range enables the precise machining of parts with larger diameters and heights.
Machining range up to Ø 500 x 3,000 mm: Perfect for longer and slimmer workpieces. These dimensions allow the high-precision production of parts with long lengths and smaller diameters.
Our services cover all machining steps, from blank preparation to final machining and quality control. Rely on our expertise for your CNC machining requirements and benefit from first-class precision and reliability.
CNC turning
Our CNC turning service offers maximum precision and efficiency for the machining of your workpieces. With state-of-the-art lathes and a highly qualified team, we guarantee the production of components according to your specific requirements. Our machining range includes
- Machining range up to Ø 500 x 4,500 mm: Ideal for workpieces with large lengths and medium diameters. This range enables the precise turning of parts that have special requirements in terms of length and accuracy.
Our CNC turning services cover the entire machining process from the blank to the finished part, including quality control. Rely on our expertise and experience for precise and reliable results in your production process chain.
CNC milling
Our CNC milling service offers precise and flexible solutions for machining workpieces with complex geometries. With advanced milling technology and an experienced team, we guarantee the highest quality and accuracy. Our machining range includes
- Machining area up to 1,000 x 1,000 x 1,400 mm: Perfect for workpieces with large dimensions and complex shapes. These dimensions enable the precise milling of parts that have to meet special requirements in terms of width, height and depth.
Our CNC milling services include the entire manufacturing process, from programming and machining to the final quality inspection. Rely on our expertise to implement your projects efficiently and precisely.
Grinding, lapping, honing, superfinishing
Welding
Our welding service offers both automated and manual solutions to meet your specific requirements. With state-of-the-art technology and an experienced team, we ensure precise and reliable welded joints in various materials and component sizes.
Automated welding: Perfect for series production and complex welding tasks that require consistently high quality and efficiency. Our automated welding systems ensure precise, repeatable results at high production rates.
Manual welding: Ideal for individual projects, repairs and prototypes. Our qualified welders offer the craftsmanship and flexibility to reliably carry out even complex and demanding welding work.
Our welding services include various welding processes, including MIG, MAG, TIG and manual metal arc welding, to cover a wide range of materials and applications. Rely on our expertise for safe, durable and high-quality welded joints.
Pre-assembly
Our pre-assembly services offer efficient and precise solutions to optimize your production processes. With an experienced team and carefully planned processes, we ensure that your assemblies can be installed quickly and without errors.
- Simple assembly: We take over the pre-assembly of components so that your final assembly processes run smoothly and time-efficiently. Our services are designed to make your work easier and shorten production times.
Our focus is on quality and precision to ensure that every pre-assembled unit meets the highest standards. Rely on our expertise to make your production more efficient and cost-effective.
Refining
Our finishing services include sandblasting, cleaning and painting to optimally prepare and finish your workpieces. With state-of-the-art equipment and an experienced team, we guarantee the highest quality and precision in every step.
Sandblasting with OTS system (pressure blasting + injector blasting): Our sandblasting service reliably removes impurities, rust and old coatings to prepare the surface of your workpieces for further processing.
Cleaning with BUBI-Cleaner Pro 4: Our cleaning processes ensure thorough cleanliness and optimally prepare the workpieces for subsequent coating or painting processes.
Painting in CMC using a CMC system 6,500 x 3,900 mm: Our painting service offers high-quality coatings for workpieces of various sizes. With our large coating system, we can coat even large components efficiently and evenly.
By combining these finishing processes, we ensure that your workpieces are not only functional but also aesthetically pleasing. You can rely on our expertise for first-class surface finishing.
3D measuring field
Our 3D measuring field ensures that your workpieces meet the highest quality standards. With state-of-the-art measuring technology and precise processes, we guarantee exact inspection and documentation of the dimensional accuracy of your components.
- Zeiss Accura measuring machine: Equipped with a measuring machine of the latest generation, we enable precise measurements of your workpieces. The machine has a measuring range of 1,200 x 1,000 x 2,400 mm and an impressive accuracy of 2.5 µm – L300.
Our 3D measurement technology is an indispensable part of quality assurance, ensuring the dimensional accuracy and conformity of your components. Rely on our expertise to ensure the precision and quality of your products.
Which processing technology
do you need?
We carry out complete machining (turning, drilling, milling) in a single operation. We use equipment such as double spindles, milling cutters, steady rests and tailstocks.
Our vertical turning, drilling and milling center with 4 and 5 NC axes enables dimensions of up to 1200 mm in diameter and turning heights of up to 1000 mm.
Case Studies
Hardly any industry is foreign to us. Experience is paramount in contract manufacturing.
Some solution strategies are suddenly also relevant for customers in other sectors.
The following industries book our contract manufacturing services particularly frequently:
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Contribution to plastics machinery
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Your request
How specific are your requirements? What questions about the planned component can we answer in advance?
Get in touch with our consultants and designers. Let’s talk about the type, scope and schedule of production.
The earlier you incorporate Neuson Hydrotec know-how into the detailed planning, the more you can leverage potential in production technology and efficiency.
FAQs
The single-toggle jaw crusher is the most cost-effective crushing option due to its design. The crushing plates have a mineral-dependent service life of up to 3000 working hours.
The ST01BB is designed for crushing slag and hard rock.
Its unique design with the patented release system makes it the ideal universal crusher for iron and steel slag.
Slag from ironworks contains residual iron that adheres to the slag during skimming. Different production processes leave between 5 and 50% “residual iron” in the slag.
This raw material can be fed back into the smelting process. The iron-free residual slag is an important secondary raw material in road construction, for example.
Contract manufacturing
Contract manufacturing
Your contact for contract manufacturing
Karl Kordik
Head of contract manufacturing
“The best component design is the one that allows your product to perform with technical precision, promotes longevity and can be produced cost-effectively. What sounds logical is often neglected. This takes time and can only be achieved together with the client. Time spent on this is worth real money later in production. With Neuson Hydrotec contract manufacturing, you choose a supplier who will drive your design to optimum production maturity. On principle. We have one goal with every component, every assembly: your competitive edge”
Your customer service contact
Jürgen Grammer
Customer service & aftersales
“The purchase of special machines from Neuson Hydrotec is not the end of a sales process, but the beginning of a responsible relationship with our customers. With the Service Center, we offer comprehensive maintenance and repair services as well as a huge selection of spare parts for Neuson components and certified commercial products to anyone who appreciates good service.”